Projects & Case Studies
Real work. Real results. A look at some of the generator, ATS, and switchgear projects we've completed for commercial, industrial, and government facilities across the region.
Hospital Emergency Generator Commissioning
Commissioned a 2 MW Caterpillar standby generator system for a regional hospital, ensuring full compliance with NFPA 110 life-safety requirements. Performed full load bank testing, transfer time calibration, and detailed documentation for the facility engineering team.
Scope of Work
- Full startup and commissioning — 28 breaker switchgear
- Load bank testing to rated capacity
- ATS transfer time calibration — 14 units
- NFPA 110 compliance documentation
- Operator training and handoff
Result
System passed all acceptance tests on first run. Facility achieved full NFPA 110 compliance.
Multi-Generator Paralleling System Service
Performed comprehensive maintenance and load testing on a three-generator paralleling system at a large waste water facility. Diagnosed and repaired a synchronization fault that had prevented the system from operating at full capacity.
Scope of Work
- Full paralleling system inspection
- Synchronization fault diagnosis and repair
- Load bank testing — all three units in parallel
- Control panel calibration
- Preventive maintenance on all three generators
Result
System restored to full 4.5 MW parallel capacity. Client enrolled in annual maintenance contract.
Military Installation ATS Inspection & Repair
Conducted a full inspection, testing, and repair program for multiple automatic transfer switches across a military installation. Several units had not been serviced in over five years and required contact replacement and control board recalibration.
Scope of Work
- Full ATS inspection — all units
- Contact resistance testing
- Contact replacement on 4 units
- Control board recalibration
- Transfer time and voltage sensing verification
- Detailed inspection reports for each unit
Result
All units restored to manufacturer specifications. Facility now on a bi-annual maintenance schedule.
Medium Voltage Switchgear Maintenance
Performed scheduled maintenance on a 15kV medium voltage switchgear lineup at a large commercial office complex. Included infrared thermography scanning, bus bar inspection, circuit breaker testing, and arc flash hazard assessment.
Scope of Work
- Infrared thermography scanning
- Bus bar inspection and cleaning
- Circuit breaker testing and lubrication
- Arc flash hazard assessment
- Insulation resistance testing
- Full inspection report with photos
Result
Identified and corrected two high-resistance connections before they caused equipment damage or downtime.
Data Center Load Bank Testing
Performed commissioning for a colocation data center to verify generator performance under full rated load. Testing revealed a cooling system issue that was corrected on-site, preventing a potential failure during a real outage.
Scope of Work
- Full load bank test to rated capacity
- Cooling system performance monitoring
- Fuel consumption verification
- Voltage and frequency stability testing
- On-site cooling system repair
- Test report and certification
Result
Cooling issue identified and repaired on-site. Generator certified for full rated capacity.
911 Call Center Generator Commissioning
Completed a complex startup and commissioning of a new state-of-the-art 911 call center and emergency disaster headquarters. With no technical support from the switchgear manufacturer, our team worked through every challenge independently — and delivered the project ahead of schedule.
Scope of Work
- Startup and commissioning — 2 × Caterpillar 3516 standby generators
- Full paralleling system commissioning
- Independent troubleshooting with no manufacturer support
- Transfer testing and ATS verification
- Project completed ahead of schedule
Result
Generator restored to service in under 4 hours. Facility avoided extended downtime during utility outage.
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